HYDROCEROL® ITP Series

Germany

HYDROCEROL Concentrates are specified worldwide to reduce weight, improve performance, and optimize costs in products ranging from business machine housings, food and medical packaging to material handling systems, automotive parts and window profiles.

    The HYDROCEROL ITP Series is designed for use in thin-wall parts requiring the elimination or reduction of sink marks and warpage. Typical examples are injection molded automotive and electronic parts, as well as appliance housings. ITP Series foaming agents will produce a micro-cellular foam with no adverse influence on surface appearance. The use of these products may lead to density reductions of 5 to 10% and lowers resin consumption.
    When used in the structural foam molding process, chemical foaming agents generate a cellular foam structure in the part interior. This technology delivers many advantages, including the following:
  • Reduced part weights
  • Reduced cycle times
  • reduced warping and sink marks
  • Improved melt flow
  • Improved dimensional stability
  • Enhanced specific mechanical properties
    In foam injection molding, the foaming agent masterbatch (or powder) is either mixed or fed together with the polymer. The reaction of the CFA and the compression of the gaseous components are comparable to those in the extrusion process.



The cavity is only partially filled with polymer melt during the injection phase, then expansion of the blowing gas completes the fill. No holding pressure or cushion is required during either cell growth or subsequent cooling.


Density reductions ranging from 5 to 30% are possible with foam injection molding, depending on the ratio of foaming agent to injected resin. In special cases where polymer choice, part geometry and all other relevant process parameters are optimized, weight reductions as high as 50% are possible.


HYDROCEROL Regional Contact Information

Germany
Clariant MB GmbH & Co. OHG
Werk Ahrensburg
Kornkamp 50
22926 Ahrensburg
Germany
Tel: +49-4102-487-0
Fax: +49-4102-487-169

HYDRO-EMA@clariant.com